In the chemical new material industry, powders, granules, and liquids often combine adhesion, dust, and pronounced differences in flow behavior. Manual batching struggles to hold ratios steady and easily creates dust pollution and material waste. Qingdao Sihyde Automation Equipment Co., Ltd. offers the chemical new material automatic batching system for exactly this duty: a custom-engineered solution built around material characteristics, centering on high-precision weighing, enclosed conveying, and four-stage line support, helping plants cut manual dependence and contamination risk while improving continuity and batch consistency. More capability across the automatic batching product line is available.
Multi-Form Precision Weighing Module
• Aggregate and powder weighing: For aggregates, powders, and other solids, a high-precision weighing structure meets multi-variety ratio and frequent batch-change requirements.
• Liquid material metering: Liquid materials are given a dedicated metering unit, so solid and liquid are weighed on the same line with fewer transfer steps and less manual intervention.
• Unified multi-form control: Powder, granule, and liquid materials are weighed and managed in one system, matching complex formulations and multi-component production in chemical new materials.
Adhesion and Dust-Controlled Conveying Module
• Enclosed dust-suppressed piping: For the dust profile of chemical new material powders, enclosed piping reduces dust escape and occupational health risk.
• Anti-stick contact surfaces: For adhesive materials, silos and contact surfaces are treated to reduce wall build-up, accumulation, and cross-contamination between recipes.
• Easy cleaning and maintenance: The conveying section includes cleaning structures for batch changes, protecting batch consistency and hygiene between runs.
Flow-Adaptive Feeding Control Module
• Handling flow differences: For the flow differences between granules and powders, differentiated feeding structures stabilize discharge rate and overall ratio accuracy.
• Variable-speed feeding: Feeding uses variable-speed control, matching each material's flow characteristics and the line rhythm.
• Anti-bridging design: Bridging-prone materials are given anti-bridging and flow-assist structures, reducing the impact of interrupted or blocked flow on continuous production.
Integrated Batching, Conveying, Packing, and Palletizing Module
• Four-stage support: The system covers batching, conveying, packing, and palletizing as four stages, forming a complete line from weighing to pallet discharge.
• Bus-linked control: All stages are interlocked through a unified control bus, reducing manual handoffs and intermediate waiting while improving line rhythm.
• Product family: The solution belongs to the same custom batching family as the rubber automatic batching system and the battery and chemical batching system, and can be extended across industries.
Application Scenarios and Customer Cases
Chemical New Material Powder Batching
• Powder recipe weighing: High-precision weighing and mixing for chemical new material powders, suited to multi-component, small-batch flexible recipes.
• Dust environment fit: Enclosed and dust-suppressed design addresses the dust profile of powder operations, improving the workplace and cleaning load.
• Batch-change cleaning: Cleaning structures speed up cleaning at batch change, reducing the risk of recipe cross-contamination.
Chemical and Pharmaceutical Batching
• Pharmaceutical-grade batching: Chemical and pharmaceutical production is a published application industry, and the system can serve the batching stage for pharmaceutical intermediates and related materials.
• Cleanliness and contamination control: Anti-stick and enclosed design around material adhesion and dust reduces contamination risk.
• Batch traceability: Batching data can connect to production management, supporting batch consistency and quality traceability.
Battery and Chemical Supporting Batching
• Battery material batching: The system connects to battery and chemical batching duty, handling related powders, granules, and liquids.
• Multi-form compatibility: One system accommodates multiple material forms, matching complex battery material recipes and multi-variety production.
• Integrated line: Conveying, packing, and palletizing stages connect into a complete battery and chemical batching line.
Frequently Asked Questions
Q1: Which material forms can the chemical new material automatic batching system handle?
A1: The system handles powder, granule, and liquid materials, covering the adhesive powders, granules with differing flow behavior, and liquid additives common in chemical new materials, with unified weighing management in one system.
Q2: Is custom engineering supported?
A2: Yes. The system is custom-engineered around material characteristics — adhesion, dust, and flow differences — and integrated in modules according to the process conditions and plant layout.
Q3: Does the system include downstream stages?
A3: Yes. It includes batching, conveying, packing, and palletizing as four supporting stages, forming a complete line from weighing to pallet discharge and reducing manual handoffs between stages.
Conclusion
The chemical new material automatic batching system brings powder, granule, and liquid materials under one weighing and conveying logic, with enclosed anti-stick design and four-stage line support. Plants gain steadier ratios, less dust and waste, and better batch consistency — with a custom-engineered configuration matched to the material and the site.
