In the realm of high-end crucible and refractory manufacturing, Zhonghaide Automation leverages its profound technical expertise to introduce the highly anticipated fully automated high-precision crucible batching production line, delivering efficient and stable production solutions for the industry.
Fully Automated High-Precision Crucible Batching Production Line
Precision Control: The Cornerstone of Quality
Centered on high precision, Zhonghaide Automation's fully automated high-precision crucible batching production line achieves comprehensive control throughout the entire process—from coarse raw material addition to fine adjustment—through dual safeguards: screw feeding (with variable frequency control for powder materials) and vibratory feeding (with high/low speed regulation for aggregates). With a metering accuracy of 0.5%, it ensures consistent composition across every batch, directly enhancing crucible density and finished product yield rates. This provides a solid foundation for the stable output of high-end products.
Dust-Free Protection for Green Production
Addressing the severe dust pollution inherent in traditional batching processes, this line employs dust-proof and dust-free treatment technology. A fully enclosed conveying system integrated with high-efficiency dust removal devices enables sealed operations during critical stages like material lifting and horizontal conveying. Dust concentrations are maintained well below national standards, not only improving workshop environments but also safeguarding employee occupational health, supporting enterprises in practicing green production principles.
Modular Design for Flexible Adaptability
A key highlight is the 21-bin modular design. The combination of stainless steel powder bins, aggregate bins, and integrated liquid tanks enables instantaneous switching between multiple formulations. This allows rapid response to market changes without manual equipment parameter adjustments, meeting flexible production demands for small batches and diverse product varieties. This design not only enhances production flexibility but also reduces operational costs.
Intelligent Management for Enhanced Production Efficiency
Leveraging an industrial PLC central control system and HMI touchscreen, the production line achieves full automation with “one-button start.” Features like real-time data logging, automatic fault alerts, and production visualization empower managers to monitor operations at any time, providing precise insights for quality control and decision optimization. This intelligent production management approach significantly boosts corporate efficiency and market competitiveness.
SIHYDE Automation's fully automated, high-precision crucible batching production line, distinguished by its precision, eco-friendliness, flexibility, and intelligence, is emerging as the preferred solution in the high-end crucible and refractory materials manufacturing sector.
