Sihyde developed a customized automated batching system for premium crucible and refractory material production, addressing key challenges including low batching accuracy, complex recipe management, dust pollution, and high dependence on manual operation.
Designed around the principles of high precision, intelligent automation, and environmentally friendly production, the system integrates accurate weighing, flexible formula management, enclosed material handling, and intelligent process control to help manufacturers improve product consistency, production efficiency, and operational safety.
1. Ultra-High Precision Weighing System for Consistent Product Quality
The system integrates multiple precision feeding and weighing technologies, including variable-frequency screw feeders for powder materials, adjustable vibratory feeders for aggregates, mobile weighing trolleys with high-accuracy load cells, and precise liquid metering systems.
Through coordinated control from coarse feeding to fine adjustment, the system ensures accurate material proportions throughout the batching process.
This high-precision weighing solution improves raw material consistency, enhances crucible density, and increases finished product quality stability.
2. 21-Silo Modular Design for Flexible Recipe Production
The customized system adopts a modular 21-silo configuration, including stainless steel powder storage bins, aggregate storage bins, and integrated liquid tanks.
All material-contact components are manufactured with corrosion-resistant stainless steel to ensure reliable long-term operation.
The PLC-based recipe management system stores multiple production formulas, allowing operators to switch between different products quickly without manual equipment adjustment.
This flexible design eliminates single-formula production limitations and improves manufacturing efficiency.
3. Fully Enclosed Dust Collection System for Clean Production Environment
To solve dust pollution challenges in refractory material production, the system adopts a fully enclosed material conveying and dust extraction design.
The solution integrates:
Enclosed conveying systems
Bucket elevators
Screw conveyors
Belt feeders
High-efficiency dust collection equipment
Dust is collected at key production points to minimize material leakage and airborne particles.
The improved working environment helps manufacturers achieve cleaner production and meet modern environmental requirements.
4. Digital Production Control with Full Process Monitoring
The intelligent control system integrates industrial PLC control and HMI touchscreen operation to achieve centralized management of the complete batching process.
The system supports:
One-touch production startup
Recipe management
Real-time process monitoring
Batch data recording
Fault alarm notification
Each batch can record production information including recipe details, material weights, timestamps, and lot numbers, providing better production traceability and process control.
5. Stainless Steel Construction for Long-Term Reliable Operation
The complete batching system adopts stainless steel construction for storage bins, feeders, and weighing components.
The modular equipment design simplifies maintenance and improves system reliability.
All material-contact surfaces provide excellent corrosion resistance, helping extend equipment service life and reduce long-term maintenance requirements.
This durable design provides manufacturers with a reliable automated batching solution for continuous refractory and crucible production.
Sihyde Customized Automated Batching Solution
By integrating precision weighing technology, flexible recipe management, intelligent control systems, dust-free material handling, and durable equipment design, Sihyde provides complete automated batching solutions for crucible and refractory material manufacturers.
Our customized systems help customers achieve higher production accuracy, improved efficiency, reduced labor requirements, and more stable product quality.
