Analysis of SIHYDE Automation's Automatic Batching Production Line for Friction Materials

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Analysis of SIHYDE Automation's Automatic Batching Production Line for Friction Materials
December 20, 2025

In the friction material manufacturing sector, batching precision and production efficiency are core factors determining product competitiveness.SIHYDE Automation Equipment Co., Ltd.'s automatic batching production line for friction materials delivers a highly efficient and reliable automation solution for the industry through its unique technical approach and stable performance.

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Technical Highlights: Specialized Powder Handling to Full Automation

Addressing common challenges with specialized powders in friction material production (e.g., high-hardness particles, prone-to-clumping raw materials), SIHYDE Automation has developed dedicated processing technologies. Through designs such as vibration arch-breaking and pneumatic flow assistance, it effectively resolves bridging and blockage issues, ensuring continuous and stable material supply. The production line employs high-precision sensors and intelligent metering systems, achieving batching accuracy of 0.5%. This capability meets the demand for minute adjustments in formulations, ensuring consistent product quality.

Core Advantages: Dust-Free Operation and Flexible Production

The production line incorporates dust-proof and dust-free design principles. The entire process utilizes enclosed conveying and pulse dust collection systems, keeping dust emissions below industry standards. This protects worker health while minimizing material loss. Equipment supports multi-bin batching and synchronized operation of multiple mixers, configurable to meet customer capacity requirements (10,000–50,000 tons/year). It accommodates diverse material properties—including aggregates, powders, and liquids—enabling full automation from raw material storage to finished product packaging. Companion robotic systems handle material sorting and warehousing, further reducing manual intervention.

Stability Assurance: Intelligent Control and Full-Cycle Service

The intelligent electrical control system, based on Siemens PLC and a 12-inch touchscreen, supports recipe storage, tiered access permissions, and historical data traceability. Operators can quickly retrieve recipes via the interface, while managers remotely monitor production parameters. Zhonghaide Automation provides 24/7 technical support, one-year warranty, regular inspections, and lifetime free system upgrades to ensure long-term stable operation, helping enterprises reduce costs and enhance efficiency.

Looking ahead, SIHYDE Automation will continue to deepen its expertise in the friction materials sector. Driven by technological innovation, we will empower more enterprises to achieve intelligent transformation, jointly propelling the industry toward a new phase of high-quality development.

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+66961148624