In the refractory industry, traditional production models face limitations such as low space utilization and frequent manual intervention, increasingly failing to meet demands for efficient manufacturing. Qingdao SIHYDE Automation Equipment Co., Ltd.'s Floor-Mount Shaped Refractory Materials 10-silo Automated Batching Production Line refractories delivers a solution that combines efficiency and flexibility through structural innovation and intelligent upgrades.
Space Reconfiguration: Enhanced Plant Utilization
The production line adopts a vertical layout with “second-floor storage + ground-floor production,” leveraging gravitational potential energy for natural raw material feeding. This reduces energy consumption and space requirements compared to traditional horizontal conveying systems. Electric hoists and mobile receiving carts replace manual handling, achieving “separation of personnel and materials.” This reduces labor intensity and minimizes dust pollution. This design increases production capacity within the same factory footprint while reducing manual operation from over 5 workers to just 2-3, significantly lowering labor costs.
Smart Control: From “Experience-Based Production” to “Data Traceability”
The PLC central control system and industrial touchscreen (HMI) form the operational core, supporting one-touch switching between over 10 recipes without requiring equipment parameter adjustments during operation. The system automatically records data such as weight, batch number, and time for each material batch, enabling traceability export to meet modern quality management requirements. High-precision weighing modules employ a two-stage “coarse feeding + fine feeding” control system, limiting batching errors to within ±0.5% to ensure consistent product chemical composition.
Flexible Adaptability: Effortless Multi-Variety, Small-Batch Production
Addressing the fragmented order trends in the refractory materials industry, the production line features 10 independent storage silos. Combined with the PLC recipe library function, it rapidly responds to “multi-variety, small-batch” order demands. Modular design incorporates expansion interfaces, allowing future capacity upgrades via PLC program updates without system replacement when adding equipment or optimizing processes. This provides long-term technological assurance for enterprise development.
SIHYDE Automation's multi-level production line centers on space optimization, intelligent control, and flexible manufacturing. Through technological innovation, it resolves traditional production challenges, empowering refractory enterprises to achieve efficient, stable, and sustainable modern transformation.
