In the high-end crucible and refractory manufacturing sector, production efficiency and product quality remain the core competitive factors for enterprises. SIHYDE Automation's fully automated high-precision crucible batching production line delivers precise, intelligent, eco-friendly, and efficient solutions through technological breakthroughs and innovative design, emerging as a vital force driving industrial advancement.
Precision Control, Crafting High-Quality Crucibles
This production line achieves full process control from “coarse addition” to “fine adjustment” through the coordinated operation of screw feeding (precision variable-frequency control for powder materials), vibratory feeding (high/low-speed adjustment for aggregates), mobile weighing carts (dynamic weighing), and precise liquid metering. This refined control directly enhances crucible density and finished product yield, providing technical assurance for stable production of high-end crucibles.
Modular Design for Flexible Multi-Formula Adaptability
Featuring a 21-bin modular structure, the line integrates stainless steel powder bins, aggregate bins, and corrosion-resistant liquid tanks. PLC-stored multi-formula presets enable rapid, unattended formula switching during production. This eliminates traditional equipment bottlenecks caused by formula changes, significantly boosting production flexibility and efficiency.
Fully Enclosed Dust Extraction for Green Production
Addressing dust pollution in traditional batching, the line incorporates a fully enclosed conveying system (bucket elevator + screw conveyor + belt conveyor) with high-efficiency dust extraction at critical points. This achieves zero material leakage and dust spillover. This design not only replaces high-frequency manual operations requiring over six workers but also ensures workshop dust concentration compliance, radically improving the working environment and supporting the enterprise's green production goals.
Intelligent Control, Data-Driven Production Optimization
Leveraging industrial PLC central control and HMI touchscreens, the production line enables one-button activation for fully automated operations. The system records real-time batch information including formula, weight, time, and batch details, supporting data traceability and export to meet modern management requirements. Additionally, automatic fault alerts and production visualization interfaces further reduce operational costs while enhancing management efficiency.
Durable Design, Reduced Long-Term Operating Costs
The production line's main structure features an all-stainless-steel construction. Material storage silos, feeders, and metering carts possess corrosion-resistant properties for extended service life. Modular design facilitates maintenance and upgrades, lowering maintenance costs compared to traditional equipment. This provides an economical and reliable solution for long-term enterprise development.
SIHYDE Automation's fully automated high-precision crucible batching production line embodies the manufacturing philosophy of “precision, intelligence, environmental sustainability, and efficiency” through technological prowess, setting a new benchmark for the high-end crucible manufacturing industry.
