In the refractory materials industry, the quality consistency of castables directly impacts the performance of the final product. Leveraging years of technical expertise, SIHYDE Automation has launched an automated castable batching line, delivering a highly efficient and precise solution for the sector.
Full-Process Automation: Dual Enhancement of Efficiency and Quality
This production line integrates raw material conveyance, dynamic metering, mixing and stirring, sealed transport, and finished product packaging, achieving unmanned operation from raw materials to finished goods. Through the coordination of high-precision sensors and feeding devices, the system precisely controls the addition ratios of aggregates, powders, and binders, with batching accuracy reaching 0.5%, effectively eliminating manual operation errors. Annual production capacity exceeds 50,000 tons, meeting large-scale manufacturing demands while ensuring consistent product quality across every batch.
Anti-Segregation Design Solves Industry Challenges
Addressing the industry-wide issue of segregation caused by significant particle size differences between aggregates and powders in castable materials, the production line employs low-speed, stable conveying equipment and a “small-batch, multiple-addition” process. Combined with mixing equipment featuring flow-guiding structures, this ensures continuous circulation during the mixing phase, completely eliminating stratification. The sealed conveying channel directly interfaces with forming equipment, reducing transfer steps and further guaranteeing product performance stability.
Intelligent Control for Enhanced Operational Efficiency
The production line features an electrical control system with a visual human-machine interface. Operators can swiftly select recipes and initiate processes via intuitive icons and text prompts, enabling non-specialists to operate with ease. The system supports recipe storage, tiered permission management, and historical data traceability. Combined with barcode printing/scanning functionality, it achieves full traceability of raw material sources, production processes, and product quality. Dual dust extraction channels ensure a clean production environment, while low-energy operation meets environmental standards.
Centered on precision, intelligence, environmental sustainability, and efficiency, SIHYDE Automation's automatic refractory casting material batching production line provides refractory enterprises with one-stop services from equipment customization to after-sales maintenance, propelling the industry toward a new era of intelligent production.
