Against the backdrop of accelerating urbanization, issues such as urban flooding and heat island effects caused by traditional impermeable pavements have become increasingly prominent. Ceramic permeable bricks, with their high-efficiency water permeability, water retention, and eco-friendly properties, have emerged as a core material for sponge city construction. With years of expertise in ceramic production, Sihyde Automation has developed a ceramic permeable brick production line centered on precision, stability, and environmental sustainability, providing the industry with an efficient solution.
Process Flow: Closed-Loop Control from Raw Materials to Finished Products
Sihyde Automation's ceramic permeable brick production line covers the entire process from raw material storage, metering, mixing, forming, to sintering. Raw materials undergo metering through the linkage of electronic scales and belt scales, ensuring powder accuracy within ±2‰ and strict compliance with formulation requirements. To meet the unique pore structure requirements of permeable bricks, the production line employs dual-screw variable frequency control technology. This automatically adjusts the feeding speed of high-viscosity raw materials, preventing quality fluctuations caused by clumping or uneven particle sizes. The mixed slurry is conveyed directly to the forming equipment via sealed pumps, eliminating manual intervention throughout the process and reducing cross-contamination risks.
Technical Highlights: Precision, Stability, Low Consumption
1. High-Precision Measurement System: Combines electronic scales with belt scales, utilizing dynamic compensation algorithms to instantly correct deviations caused by material moisture and particle size variations, ensuring consistent permeability performance for every brick.
2. Fully Automated Process Control: PLC centralized management enables continuous operation for raw material storage, mixing, and conveying. Significantly boosts single-line daily output while supporting rapid formula switching to flexibly handle multi-product order demands.
3. Energy-Efficient and Eco-Friendly Design: Fully sealed structure with pulse dust collection system effectively controls dust leakage; exhaust treatment equipment ensures emissions meet standards.
Core Advantages: Cost Reduction, Efficiency Enhancement, and Long-Term Benefits
Sihyde's automated production line embraces a “pragmatic” design philosophy, eschewing exaggerated specifications to focus on solving real production challenges. Comprehensive energy consumption is reduced compared to traditional equipment, helping enterprises save on long-term operational costs. Simultaneously, the production line supports non-standard customization to accommodate the production needs of permeable bricks of different specifications. Paired with a long-distance pneumatic conveying system, it flexibly adapts to factory layouts.
To choose the Sihyde automated ceramic permeable brick production line is not merely to select a set of equipment, but to embrace a reliable commitment: one that guarantees quality through technological expertise and wins market share through long-term returns.
