In the field of refractory material production, the quality stability of castables directly affects the performance of final products. Relying on years of technical accumulation, SIHYDE Automation has launched the castable automatic batching production line, providing the industry with an efficient and accurate solution.
Full-process Automation, Dual Improvement of Efficiency and Quality
This production line integrates raw material conveying, dynamic metering, mixing and stirring, closed conveying, finished product packaging and other links, realizing unmanned operation from raw materials to finished products. Through the cooperation of high-precision sensors and feeding devices, the system can accurately control the addition ratio of aggregates, powders and binders, with a batching accuracy of up to 0.5%, effectively avoiding manual operation errors. The annual production capacity exceeds 50,000 tons, which not only meets the needs of large-scale production, but also ensures the quality consistency of each batch of products.
Anti-segregation Design, Solving Industry Pain Points
Aiming at the industry problem that aggregates and powders in castable raw materials have large particle size differences and are prone to segregation, the production line adopts a low-speed and stable conveying device and a "small-batch multiple addition" process. Cooperated with mixing equipment with a diversion structure, it ensures that materials form a circular flow in the mixing stage, completely solving the stratification problem. The closed conveying channel is directly connected to the forming equipment, reducing the transfer links and further ensuring the stable performance of products.
Intelligent Management and Control, More Convenient Operation
The production line is equipped with an electronic control system, which features a visual human-machine interface. Operators can quickly select formulas and start processes through icon and text prompts, and even non-professionals can easily get started. The system supports formula storage, hierarchical authority management and historical data traceability. Combined with the barcode printing/scanning function, it realizes the full-process traceability of raw material sources, production processes and product quality. The dual dust removal channel design ensures a clean production environment, and the low-energy operation meets environmental protection standards.
With precision, intelligence, environmental protection and high efficiency as the core, SIHYDE Automation's castable automatic batching production line provides refractory material enterprises with one-stop services from equipment customization to after-sales maintenance, helping the industry move towards a new stage of intelligent production.
