Industry Application: Tailored for refractory castable production in metallurgy, building materials, and chemical industries, supporting large-scale manufacturing of diverse products including castables, dry-vibrated castables, ramming mixes, and sprayed castables.
Product Description: Tailored for the diverse materials in the refractory industry (including high-alumina aggregates, corundum aggregates, silicon carbide powder, bauxite cement powder, etc.), this automated batching system features multi-bin graded batching. Addressing the challenges of high aggregate hardness, powder dust generation, and high-temperature stability requirements in refractory production, the system optimizes batching structures. It implements differentiated processes featuring graded aggregate weighing and precise powder dosing. Weighing accuracy reaches ±0.5%, ensuring precise matching of formulation ratios for diverse refractory products and guaranteeing stable core properties like refractoriness and strength. Production capacity is customizable to meet client needs, ranging from 10,000 to 50,000 tons per year, fully accommodating small-to-medium scale operations as well as large-scale mass production requirements.
Core Features:
• Wear-resistant conveying and weighing structures designed for high-hardness aggregates in the refractory industry; closed-loop (pneumatic) conveying for ultra-fine refractory powders, addressing industry-specific material handling challenges;
• Achieves stable weighing accuracy of ±0.5%, ensuring precise refractory material ratios from the source and preventing quality issues caused by batching deviations;
• Fully enclosed dust-proof design throughout the process, integrated with a pulse dust collection system, meeting environmental requirements for dust control in the refractory industry;
• Customized mixing equipment adapts to varying homogeneity requirements for different refractories (e.g., high-flow mixing for castables, dense mixing for ramming mixes);
• Robotic intelligent palletizing and warehousing systems accommodate heavy-bag packaging of finished refractories, enabling full automation from batching and mixing to finished goods storage while reducing physical labor intensity.
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