SIHYDE Automation Equipment Co., Ltd. has developed a customized sliding nozzle precast parts batching system for refractory enterprises. Comprising one 12-bin and one 10-bin system, it precisely adapts to the raw material proportioning process for sliding nozzle-related products. This system enables standardized management of both powdered and aggregate solid materials, laying a solid foundation for production operations.
Precision Material Control: Fortifying the Core Production Defense
SIHYDE Automation's sliding nozzle precast component batching system centers on precision and efficiency. It incorporates screw conveyors and multi-position sector valves to accommodate diverse material feed requirements. It employs variable frequency control for dual-stage coarse and fine feeding. Multiple Toledo pressure sensors strictly limit weighing errors to within ±0.5%, with real-time signal feedback to the HMI interface. This visualizes and monitors the weighing process, ensuring stable product quality.
Engineered for Complex Production Environments
Addressing bridging and blockage issues in powder materials, the system integrates multiple discharge aids: powder hoppers employ air discs and vibrating motors to break arches, while aggregate hoppers feature high-intensity vibrators. Protective plates shield level sensors from damage. For environmental and safety compliance, the entire material flow is enclosed. Differentiated solutions—including independent cartridge dust collectors and centralized dust extraction systems—combined with pulse-jet reverse-blow functionality, effectively minimize dust emissions, meeting industrial environmental requirements.
Intelligent Adaptation for Enhanced Production Management Efficiency
The system utilizes a Siemens PLC and 12-inch touchscreen as the control hub, supporting storage, recall, and modification of over 40 recipes. It outputs packaging labels containing QR codes, batch numbers, and other information, while a tiered permission design safeguards core parameters. It also features intelligent model adaptation: after operators select a product model, the control system automatically calculates the formula and issues instructions, reducing operational complexity and minimizing material waste. Equipped with comprehensive safety protection and interlock mechanisms, it ensures full compliance and controllability throughout production, providing stable momentum for efficient manufacturing.
