In the field of unshaped refractory materials production, the stability and accuracy of the Automatic Castable Batching System directly determine product quality. SIHYDE Automation Equipment Co., Ltd. has deeply engaged in the R&D of automatic conveying and metering systems, and the developed Automatic Castable Batching System, with its design tailored to industry needs, injects efficient momentum into the production process.
Full-Process Closed Loop: Building the "Backbone" of Production
SIHYDE's automatic castable batching system constructs a full-process closed loop from raw material processing to finished product offline. The feeding link adopts a movable electric hoist combined with a vibrating bag breaking station to realize closed feeding, reducing labor intensity and dust pollution from the source. The core Z-type bucket elevator, with its flexible design of multi-point feeding and discharging, adapts to different workshop layouts and accurately conveys raw materials to 16 classified silos. According to the characteristics of powder materials and granular materials, screw feeders and electromagnetic vibration feeders are configured respectively to ensure stable material output.
Intelligent Control: Activating the Efficient "Nervous System"
The system takes Siemens PLC and a 15-inch touch screen as the control center, combined with rotary level switches, high-precision load cells and other components to build an intelligent perception and execution system. Multiple sets of independent metering devices can realize synchronous or sequential weighing of multiple materials, greatly shortening the batching cycle, and the subsequent efficient mixing link ensures the uniformity of castable mixing. The full-line main dust removal system accurately controls dust through pneumatic butterfly valves, taking into account environmental protection requirements and workshop cleanliness.
Precise Adaptability: Highlighting Practical Advantages
Based on accumulated patented technologies, SIHYDE enables the system to have distinct adaptability. Electrical components are selected from brands such as Siemens and Schneider to ensure long-term operation stability. The flexible distribution and targeted feeding design can adapt to the production needs of castables with different ratios, which not only avoids the errors of traditional manual batching but also improves production efficiency. Its low-key and pragmatic design concept does not pursue redundant functions, but focuses on solving core industry pain points, providing reliable automated solutions for refractory material enterprises.
In the future, SIHYDE will continue to deepen technological iteration, and with equipment R&D tailored to industry needs, provide solid support for the automation upgrade of castable production and fulfill the original intention of ingenuous manufacturing.
