In the production process of kiln linings, issues such as powder caking due to moisture, uneven aggregate feeding, and excessive metering errors have long plagued the batching stage. Sihyde’s automated batching system for kiln linings integrates modular storage, high-precision weighing and conveying, and resin temperature control to achieve fully automated management from raw material intake to mixing and conveying. This helps manufacturers reduce material waste, improve batching consistency, and ensure stable kiln lining quality.
I. Material Storage Module
Anti-Blocking Design: The powder silo in the kiln lining automated batching system is equipped with air knockers and blow nozzles to effectively break powder adhesion and bridging on silo walls, ensuring smooth discharge. The aggregate silo is fitted with vibration motors to prevent aggregate accumulation and blockage through high-frequency vibration.
Level Monitoring: Both the powder silo and aggregate silo are built-in with level indicators that provide timely high and low level signals, facilitating timely refilling and avoiding supply interruptions caused by material shortage or overflow.
Impurity Filtration: The powder feeding hopper is equipped with filter screens and dual permanent magnetic iron removal rods to filter out large particles and efficiently adsorb ferromagnetic impurities, preventing impurities from affecting kiln lining quality at the source.
II. Conveying and Weighing Module
Feeding Accuracy: The screw conveyor adopts a high-precision conveying structure and works with a single-flange pneumatic butterfly valve to precisely control conveying start/stop and flow rate. The electromagnetic vibratory feeder allows linear adjustment of feed rate to suit materials of different particle sizes and densities, avoiding overfeeding.
Weighing Technology: The kiln lining automated batching system is equipped with high-precision weighing sensors and weighing modules to capture real-time material weight data, with metering errors controlled within an extremely small range, ensuring that each component ratio meets production standards.
Dust Control: The metering trolley discharge end is configured with a pneumatic pinch valve, dust collector, and sealing mechanism to effectively prevent dust leakage during metering and discharging, balancing accuracy with a clean working environment.
III. Resin Processing Module
Temperature-Controlled Storage: The resin storage system uses a stirring tank with heating rods to adjust the storage temperature according to resin characteristics, preventing resin solidification due to low temperatures. A high-viscosity rotor pump and manual ball valve work together to ensure smooth transfer.
Metering Anti-Solidification: The resin metering system includes a metering hopper and heat tracing tape to maintain appropriate viscosity during metering. High-precision weighing sensors collect real-time data to ensure precise resin proportioning.
Pipeline Adaptation: The conveying pipelines and fittings in the kiln lining automated batching system are made of specialized materials to prevent resin corrosion or adhesion blockage, ensuring long-term operational reliability.
