In the field of friction material production, batching accuracy, workshop environment, and production efficiency have always been the three core concerns for enterprises. Qingdao Sihyde Automation's automatic batching line, purpose-built for the industry, has become the preferred solution for smart factory upgrades with its mature technology and stable performance.
1.High-Precision Batching for More Stable Quality
To address the challenges posed by high-hardness granules and easily caking powders in friction material production, Sihyde employs specialized technologies such as vibration arch-breaking and pneumatic flow assistance, fundamentally solving issues like bridging and clogging to ensure continuous and stable material supply. Coupled with high-precision sensors and an intelligent metering system, the batching accuracy can reach 0.5%, ensuring more consistent and reliable product quality for every batch.
2. Dust-Free Design for a Cleaner Workshop
The production line utilizes enclosed conveying and a pulse dust collection system throughout, achieving dust-proof and dust-free production with dust emissions below industry standards. This not only effectively protects the health of employees but also reduces raw material loss, eliminating the pain points of heavy dust and poor environments in traditional batching workshops, delivering both environmental protection and economic benefits in one move.
3. Flexible Automation to Adapt to Various Capacities
The equipment supports multi-bin batching and linkage with multiple mixers, allowing for flexible capacity configuration between 10,000 and 50,000 tons/year. It is compatible with various materials, including aggregates, powders, and liquids. From raw material storage, automatic batching, and mixing to finished product packaging and robotic stacking for warehousing, it achieves end-to-end automation, significantly reducing labor dependence and improving overall production efficiency.
4. Intelligent Electronic Control + Full Lifecycle Service for Greater Operational Peace of Mind
The system utilizes a Siemens PLC and 12-inch touch screen for electronic control, supporting recipe storage, authority management, and data traceability. Management personnel can remotely monitor production status, helping enterprises achieve cost reduction and efficiency improvement.
