In the production of high-end crucibles and shaped refractory materials, enterprises commonly face challenges such as large batching precision fluctuations, low recipe-switching efficiency, difficult dust pollution control and over-reliance on manual labor. Sihyde Automation's Crucible Batching System is deeply customized for this field, providing an automated solution integrating high-precision metering, multi-silo modular flexible batching and fully enclosed dust removal. Its core advantages include: combined metering precision far exceeding conventional industry standards, one-click recipe switching for multi-variety small-batch production, and fully enclosed conveying and dust removal to build a green workshop. The system eliminates quality fluctuations at the source and significantly improves the finished product qualification rate.
High-Precision Combined Metering Module
Metering Principle: Sihyde Automation's Crucible Batching System adopts a combined scheme of “variable-frequency screw feeding (powder) + high-low speed vibratory feeding (aggregate) + mobile metering trolley (dynamic weighing) + dedicated liquid metering unit”, achieving full-process closed-loop control from coarse feeding to fine replenishment.
Precision Assurance: The metering precision far exceeds conventional industry standards, directly determining the density of crucibles and the finished product qualification rate of refractory materials, eliminating quality fluctuations at the source.
Solid-Liquid Dual Metering: The system supports simultaneous precise proportioning of solid and liquid raw materials, meeting the complex process requirements of shaped refractory materials for raw materials in multiple forms.
Modular Silo and Intelligent Control System
Recipe Compatibility: Equipped with multiple modular silos, including stainless steel powder silos, dedicated aggregate silos and corrosion-resistant liquid tanks, supporting zoned storage of multi-category raw materials to meet complex recipe requirements.
One-Click Switching: Relying on the PLC control system to pre-store various production recipes, different recipes can be switched for production with one click without manual debugging, thoroughly solving the order-jamming and inefficiency problems in multi-variety, small-batch production.
Full-Process Traceability: Industrial PLC combined with an HMI touchscreen enables one-click start of full-process automation; production data (recipes, weights, batch numbers, etc.) is traceable and exportable, with automatic fault alarms, supporting standardized management.
Fully Enclosed Dust Removal and Eco-Friendly Conveying Module
Dust Control: Adopting fully enclosed conveying modes of bucket elevator, screw and belt, and configuring high-efficiency dust removal devices at key dust points, ensuring no material leakage and no dust overflow throughout the process.
Environmental Compliance: The system can replace multiple workers' high-frequency operations; the dust concentration fully meets environmental standards, thoroughly bidding farewell to the “dirty, tiring and poor” working environment of traditional production workshops.
Material and Maintenance: All material-contact parts are made of high-quality stainless steel, which is corrosion-resistant and easy to clean; the modular design facilitates daily maintenance, resulting in low long-term operation and maintenance costs.
Application Industries and Scenarios
Crucible and Shaped Refractory Production
High-End Crucible Manufacturing: Providing high-precision batching for crucible production, ensuring product density and finished product qualification rate.
Shaped Refractory Materials: Suitable for shaped refractory material manufacturers, meeting the complex process requirements of simultaneous proportioning of solid and liquid raw materials.
Multi-Variety Flexible Production: Adapting to multi-variety, small-batch production modes, solving order-jamming and inefficiency problems through one-click recipe switching.
Frequently Asked Questions
Q1: How does the system ensure the metering precision of batching?
A1: Sihyde Automation's Crucible Batching System adopts a combined metering scheme of “variable-frequency screw feeding (powder) + high-low speed vibratory feeding (aggregate) + mobile metering trolley (dynamic weighing) + dedicated liquid metering unit”, achieving full-process closed-loop control from coarse feeding to fine replenishment, with metering precision far exceeding conventional industry standards.
Q2: Is it troublesome to switch recipes during multi-variety, small-batch production?
A2: Relying on the PLC control system to pre-store various production recipes, different recipes can be switched for production with one click without manual debugging, thoroughly solving the order-jamming and inefficiency problems in multi-variety, small-batch production.
Q3: How does the system solve dust pollution and environmental protection issues?
A3: The system adopts fully enclosed conveying modes of bucket elevator, screw and belt, and configures high-efficiency dust removal devices at key dust points, ensuring no material leakage and no dust overflow throughout the process, with dust concentration fully meeting environmental standards.
Conclusion
Sihyde Automation's Crucible Batching System solves the core pain points in crucible and shaped refractory production from three dimensions: precision, efficiency and environmental protection. The system safeguards crucible density and finished product qualification rate with high-precision combined metering, achieves flexible production with modular silos and one-click recipe switching, and builds a green workshop with fully enclosed dust removal and conveying. For crucible and refractory material manufacturers, this system is a key support for improving product quality, achieving standardized management and advancing toward intelligent production.
