The ceramic batching process has long faced challenges such as powder moisture absorption and caking, large deviations in colorant weighing, and dust spillage, which directly affect product color uniformity and firing quality. Targeting the characteristics of ceramic raw materials including feldspar powder, quartz powder, kaolin, clay, and colorants, the Sihyde Ceramic Batching System employs fully sealed moisture-proof conveying and dual-screw variable-frequency metering technology to achieve graded precise weighing of base materials and auxiliary materials, with powder accuracy up to ±0.5% and micro-colorant accuracy up to ±10g. The system supports rapid changeover for multi-variety, small-batch production, helping ceramic enterprises improve product consistency and production line intelligence.
Conveying and Moisture-Proof Sealing Module
Fully sealed conveying design: The entire batching and conveying process uses sealed pipelines, equipped with moisture-proof and dehumidification devices, to block ceramic powder from contact with external humidity at the source, effectively solving powder moisture absorption, caking, and dust spillage issues.
Anti-blocking discharge structure: For easily adhesive materials such as clay, a special anti-blocking discharge device is adopted, optimizing the conveying channel structure to prevent material accumulation or retention at the bin bottom or inside pipelines.
Long-distance sealed pneumatic conveying: The system supports long-distance sealed pneumatic conveying, with powder transferred in closed pipelines, avoiding moisture absorption or cross-contamination during transport, and adapting to the compact layout of ceramic production workshops.
Weighing and Metering Module
Dual-screw variable-frequency metering: A dual-screw variable-frequency metering system is adopted to achieve fine control of material flow through variable-frequency speed regulation, with an optimized conveying structure for easily adhesive materials like clay, ensuring smooth discharge and accurate metering.
Graded weighing accuracy: For base materials such as feldspar powder and quartz powder, the maximum weighing accuracy can reach ±0.5%; for micro materials like colorants and fluxes, an independent weighing module provides accuracy up to ±10g.
Fast recipe changeover: The system supports rapid changeover for multi-variety, small-batch production; weighing parameters for different recipes can be called up instantly, reducing downtime for adjustments.
Precise Micro-Colorant Weighing Module
Independent weighing unit: The micro-colorant module is independent of the base material weighing system, avoiding interference of large measuring ranges with small-dose accuracy, ensuring each colorant addition is accurately controlled.
High-precision sensing elements: High-sensitivity weighing sensors and closed-loop feedback control are used to monitor and correct weighing deviations in real time, with a minimum weighing accuracy of up to ±10g.
Colorant proportioning stability: Precise colorant weighing ensures the customized color proportioning requirements of ceramic products, guaranteeing uniform color and consistent texture within the same batch and across different batches from the source
Microcomputer Full-Automatic Control System
Recipe storage and management: The system supports storage of multiple recipes and classified management of raw material proportion parameters for different product models, with one click recall during production to reduce manual entry errors.
Rapid recall and production traceability: Supports automatic recording and traceability of production data; weighing data for each batch can be queried and exported, meeting ceramic enterprises' needs for quality traceability and process optimization.
Intelligent production changeover: Adapts to multi-variety production changeover scenarios; the system automatically adjusts the discharge sequence and weighing parameters of each bin without manual resetting, enhancing production line flexibility.
Conclusion
The Sihyde Ceramic Batching System provides a comprehensive solution addressing core pain points in the ceramic industry—powder moisture absorption and caking, high colorant accuracy requirements, and frequent multi-variety changeovers—covering sealed conveying, anti-blocking discharge, graded weighing, and automatic control. The technical indicators of powder weighing accuracy up to ±0.5% and micro-colorant accuracy up to ±10g provide quantitative assurance for ceramic product color uniformity and batch consistency. The fully sealed conveying and moisture-proof design improve the production environment, while the automatic control system reduces manual intervention and proportioning errors, helping ceramic enterprises achieve accurate, intelligent, and efficient production management.
