In fermentation industry production processes, the precision and efficiency of the batching stage directly impact product quality and production efficiency. SIHYDE Automation, deeply rooted in industry needs, has developed an automated batching system for the fermentation sector. Covering the entire process—from feeding, storage, batching, mixing, conveying, packaging, to palletizing—it provides customized batching support for various materials like powders and liquids, serving as a reliable production enabler for the industry.
End-to-End Configuration Tailored to Industry Demands
This system establishes a comprehensive operational framework addressing the material properties and production requirements of the fermentation industry. The feeding stage offers multiple methods—including electric hoists, pneumatic conveying, and vacuum feeding—based on material form. It integrates pre-treatment components like vibrating screens and magnetic separators to balance efficiency with material purity. Storage silos are constructed from carbon steel or 304/316 stainless steel, equipped with arch-breaking devices and level monitoring systems to accommodate temperature-sensitive, flammable, or explosive materials. The core batching stage incorporates high-precision equipment like loss-in-weight scales and incremental scales, integrated with a PLC control system capable of storing 5-1000 recipes for automated batching and data logging. Subsequent mixing, conveying, packaging, and palletizing stages offer multiple equipment options to comprehensively meet diverse fermentation production requirements.
Stable and Efficient Production Core Support
The system provides robust assurance for fermentation production through precise coordination across all stages. During batching, variable-frequency speed-regulated feeding equipment works with metering devices achieving ±0.5% accuracy to ensure precise material ratios. Mixers meet the fermentation industry's stringent requirements for material blending quality. Full-process automation minimizes manual intervention, boosting production efficiency while reducing quality risks from human error. Additionally, the system features fault alarms and material shortage alerts to promptly address production anomalies and ensure operational continuity.
Flexible Customization Advantages
SIHYDE Automation offers highly customized solutions tailored to each fermentation enterprise's production scale and formulation variations. From the number and capacity of storage silos to the selection of batching scale ranges and mixer type compatibility, all aspects can be adjusted according to actual needs. The system supports integration with MES systems, facilitating production data upload and traceability to empower enterprises in achieving digital management. Furthermore, addressing the unique properties of certain fermentation materials, specialized devices such as dustproof and explosion-proof, thermal insulation, and anti-static features are provided, making production safer and more adaptable.
