In the refractory materials industry, dual challenges of production efficiency and environmental standards drive technological innovation. SIHYDE Automation Equipment Co., Ltd.'s refractory bulk material production line, centered on intelligent control, full-process dust prevention, and modular design, delivers a precise, intelligent, eco-friendly, and highly efficient production solution for the industry.
Precision Control, Data-Driven Production
The production line incorporates a Siemens PLC control system. Through the interconnection of load cells and rotary paddle level sensors, it continuously collects real-time data on raw material storage levels and equipment operational status. The system automatically analyzes and adjusts production parameters—for instance, triggering replenishment commands when raw material levels fall below set thresholds, or instantly correcting inverter parameters during mixer speed anomalies. Operators manage parameter adjustments and production monitoring via a 15-inch touchscreen, enabling precision control through “data-driven production” and significantly boosting efficiency over traditional methods.
Sealed Dust Control: Environmental and Cost Benefits
To address dust issues in refractory production, the line incorporates a sealed dust-proof closed-loop system: mobile electric hoists perform sealed bagged powder handling, while a vibrating bag-breaking station minimizes dust during feeding. A combination of screw feeders and pneumatic butterfly valves ensures stable material conveyance, preventing dust dispersion caused by blockages or interruptions. A pulse-jet reverse-blow dust collection system continuously cleans filter bags, guaranteeing compliant emissions. Actual enterprise data shows significantly reduced workshop dust concentrations and lower raw material losses, meeting environmental requirements while saving long-term cleaning costs.
Modular Design, Flexible Adaptation to Needs
The production line adopts a modular architecture supporting customization of silo quantities, mixer types, and palletizing solutions. Companies can select twin-shaft paddle mixers, planetary mixers, or twin-screw mixers based on production capacity needs, accommodating diverse products like refractory bricks and castables. For instance, magnesium-carbon brick manufacturers may opt for high-shear twin-shaft paddle mixers, while castable producers may choose low-speed, high-torque planetary mixers. Sixteen categorized silos support multi-point feeding and discharging, flexibly adapting to diverse plant layouts and lowering equipment upgrade barriers for SMEs.
With technical expertise and customized services, SIHYDE Automation's refractory bulk material production line empowers enterprises to build efficient, stable production systems, advancing steadily in their intelligent transformation journey.
