In the refractory materials industry, the precision and efficiency of raw material blending directly impact product quality and production costs. SIHYDE Automation Equipment Co., Ltd. has developed a customized automatic batching production line for prefabricated components for a refractory materials enterprise. Centered on intelligent technology, this line achieves full-process automation management from powder to aggregate, providing reliable assurance for the stable production of sliding nozzle-related products.
Full-Process Automation: The Cornerstone of Stable Production
This production line features a dual-system configuration of 12 + 10 silos, integrating storage, feeding, metering, lifting, temporary holding, dust removal, and electrical control modules to form a closed-loop production system. Through coordinated operation of screw conveyors and multi-position sector valves, the system precisely handles powder, small particles, and flake materials. Employing a two-stage feeding mode with variable frequency coarse and fine feeding, it maintains speed while controlling weighing errors within ±0.5%, ensuring consistent raw material ratios for each batch.
Prioritizing Intelligence and Safety for Reliable Production
To address poor powder flowability, the production line features a combined arch-breaking device at silo outlets—utilizing an air disc and vibration motor. Aggregate silos employ high-intensity vibration motors to effectively prevent bridging and blockages. Additionally, the fully enclosed design incorporates independent cartridge filters and a centralized dust collection system with pulse-jet reverse-blow functionality, significantly reducing dust emissions and safeguarding workshop air quality. Safety is ensured through protective grilles, safety interlocks, and LOTO tagging systems, strictly adhering to industrial site standards. Hardwired interlocks with the customer's mixer prevent material overflow accidents.
Data-Driven Production: Dual Enhancement of Efficiency and Profitability
Powered by a Siemens PLC + 12-inch touchscreen control system, the production line supports storage and recall of over 40 formula sets. Operators simply select the product model, and the system automatically calculates material ratios and dispatches them to the metering module, minimizing human error risks. Additionally, tiered permission management, audible/visual fault alarms, and production data traceability further enhance controllability and management efficiency, generating long-term returns for enterprises.
Leveraging technical expertise and industry experience, SIHYDE Automation delivers precise, intelligent, eco-friendly, and high-efficiency automation solutions for refractory enterprises, driving industrial advancement.
