In the glass manufacturing industry, the precision and efficiency of the batching process directly impact the quality and cost of the final product. The glass batching production line launched by Qingdao SIHYDE Automation Equipment Co., Ltd., with its intelligent design and high-efficiency performance, is emerging as the preferred solution for glass manufacturers seeking transformation and upgrading.
Core Components: Full-Process Automated Management
SIHYDE's automated glass batching line encompasses five major modules: raw material storage, metering, mixing, conveying, and control systems. The storage phase utilizes fully sealed steel silos to prevent moisture ingress and contamination. The metering system employs high-precision electronic scales and PLC control to achieve 2‰ weighing accuracy, ensuring formula precision. Forced-action mixers ensure uniform raw material blending. The conveying system utilizes belt conveyors or pneumatic transport to deliver mixed materials stably to the furnace feed inlet. The entire process is automatically managed by a central control system comprising industrial computers and PLCs, supporting recipe storage, process monitoring, and data traceability.
Technical Highlights: Precision and Environmental Protection
Precise batching is this production line's core strength. Its dual-mode design (“coarse feeding + fine feeding”) enables high-accuracy measurement for both bulk materials (e.g., quartz sand) and trace ingredients (e.g., clarifiers). For specialized glass industry powders like lightweight alumina, Zhonghaide developed anti-adhesion treatment technology to overcome conveying and metering challenges. Additionally, the production line incorporates baghouse dust collectors to capture dust at generation points like feed ports and transfer junctions, protecting the environment while minimizing material loss.
Practical Value: A Long-Term Partner for Cost Reduction and Efficiency
Compared to traditional manual batching, SIHYDE's automated production line reduces labor costs and shortens batching time. Its modular design supports flexible capacity expansion, enabling enterprises to double output by adding batching modules without replacing equipment. Built-in data collection and analysis functions generate real-time production optimization recommendations, empowering scientific decision-making.
From raw materials to melting furnaces, SIHYDE's automated glass batching production line empowers manufacturing with technology, delivering precise, intelligent, eco-friendly, and efficient smart solutions for glass producers.
