In the refractory and high-temperature industries, the consistent quality of castables directly impacts the operational efficiency and service life of downstream equipment. Leveraging its deep technical expertise, SIHYDE Automation has launched a highly efficient and precise automated batching production line for castables, bringing a new era of intelligent manufacturing to the industry.
Intelligent Control, Precise Measurement
SIHYDE Automation's automatic castable batching line integrates advanced electrical control systems and high-precision sensors, achieving full automation from raw material conveyance and dynamic measurement to mixing and stirring. Utilizing Siemens PLC control systems and industrial touchscreens, the system establishes a comprehensive digital management platform. Batching accuracy reaches ≤0.5%, effectively eliminating human-induced errors and ensuring consistent product quality across every batch.
Modular Design, Flexible Adaptation
Considering diverse production needs across enterprises, SIHYDE's production line adopts a modular design philosophy. Whether for facilities with an annual capacity of 10,000 tons or factories requiring up to 50,000 tons per year, the system enables rapid switching between production modes for aluminosilicate, magnesia, corundum, and other castable materials. This is achieved by replacing mixing equipment models and adjusting conveyor belt speeds, demonstrating exceptional flexibility and adaptability.
Environmentally Friendly and Efficient Production
Environmental considerations were integrated into the production line's design from the outset. It employs a sealed material conveying system and pulse dust removal devices, keeping dust emission concentrations well below industry standards and providing workers with a healthy working environment. Simultaneously, low-energy consumption design and the integration of a waste material recycling system further reduce production costs, achieving a win-win for both economic and environmental benefits.
Intelligent Operation and Convenient Maintenance
Equipped with a visual human-machine interface, operators can swiftly select recipes and initiate processes through clear icons and text prompts, enabling even non-specialists to operate with ease. The system also supports recipe storage, tiered permission management, and historical data traceability, providing robust support for enterprise production management.
With its precision, intelligence, environmental friendliness, and efficiency, SIHYDE Automation's automatic batching production line for castables is emerging as a reliable choice for the intelligent transformation of the high-temperature materials industry.
