To meet increasingly stringent production quality and environmental standards, Zhonghaide Machinery, leveraging its extensive technical expertise and industry insights, has ingeniously launched a fully automated crucible batching production line integrating conveying, storage, metering, and batching functions . Utilizing high-quality stainless steel and advanced automated control technology , this line, with its core strengths of high precision, high efficiency, and high reliability , aims to completely address the pain points of traditional manual batching, such as large ratio errors, low efficiency, and severe dust pollution . This provides customers with an ideal solution for the stable production of high-quality crucible products.
Core features and system configuration:
1. Modular storage system, large capacity and corrosion resistance
Equipped with 15 independent stainless steel powder silos, specially designed for a variety of powdered raw materials, corrosion-resistant and pollution-proof to ensure the purity of the materials ;
Six sturdy stainless steel aggregate silos are installed to reliably store various types of granular aggregates;
The integrated liquid storage tank is equipped with an activated stirring device to ensure the uniformity and stability of the liquid additive .
2. High-precision intelligent batching, precise and reliable control
The powder is finely fed by a 304 stainless steel screw feeder (frequency control) , and the feeding accuracy is significantly improved;
Aggregates are delivered via a 304 stainless steel electromagnetic vibrating feeder with high and low speed control modes , ensuring uniform and controllable feeding.
All ingredients are efficiently transported by the discharging belt conveyor , effectively preventing material stratification and ensuring mixing uniformity ;
The innovative use of mobile metering trolley and stainless steel receiving hopper enables automatic weighing and cumulative metering of various materials with extremely high metering accuracy.
Equipped with a high-precision liquid metering system to ensure stable input and accurate proportioning of liquid additives such as adhesives.
3.Automated transportation combined with environmentally friendly design, clean and efficient
The materials are lifted vertically by the bucket elevator and then transported horizontally smoothly by the stainless steel screw and belt conveyor . The whole process is automated.
The system's key dust points are equipped with high-efficiency dust removal devices , and the entire process is sealed and transported , which significantly improves the workshop environment and fully meets environmental protection requirements.
4. Intelligent electronic control system, stable and easy to use
With industrial-grade PLC as the core controller and human-machine interactive touch screen (HMI) , it provides intuitive operation and flexible control.
The spiral and vibrating feeding mechanisms support smooth speed regulation and high-low frequency switching , achieving precise control of the entire process from coarse feeding to fine feeding ;
It supports multi-recipe storage and one-click call , real-time monitoring of production data and alarm status, and traceable historical records, helping customers easily achieve digital and visual production management.
This system not only solves the pain points of unstable precision, low efficiency and dust pollution in traditional manual batching, but also greatly improves the company's production efficiency and product consistency . It is an ideal choice for ensuring high -quality crucibles and refractory products .
