[Under the wave of intelligent manufacturing, packaging and palletizing usher in the "robot era"]
As the intelligent transformation of the manufacturing industry enters its nascent stage, the pain points of traditional packaging and palletizing , characterized by high manual labor dependency, fluctuating efficiency, and numerous safety hazards, are becoming increasingly prominent. Qingdao Zhonghaide Intelligent Equipment Co., Ltd. focuses on the industry's pressing needs. Its robotic packaging and palletizing system, powered by automated and intelligent technologies, enables efficient conversion from small bags to pallets/ton bags , injecting intelligent momentum into production upgrades in industries such as refractory materials, building materials, chemicals, and food .
[Product Spotlight: From "Bag" to "Pallet", One-Stop Palletizing Solution]
The Zhonghaide robotic packaging and palletizing system is an intelligent equipment combination that integrates conveying, shaping, pressing, and palletizing . It is designed to solve the "last mile" packaging problem of 25KG-50KG bagged materials . The core components of the system include:
Conveying unit: belt line + climbing machine to achieve smooth material transfer ;
Pre-processing unit: shaping machine + bag pressing machine to ensure the bag shape is regular and the stacking is stable ;
Cache unit: Waiting for code machine, intelligent scheduling of material sequence to avoid robot waiting;
Coding core: Four-axis industrial robot + customized gripper, suitable for various scenarios such as coding small packages in large bags and stacking pallets;
Safety protection: safety fence + safety grating to ensure the safety of human-machine collaboration .
Core function: Automatically stacks packaged small bags of materials (such as refractory granules, building material powders, chemical raw materials, food additives, etc.) into standard pallet bags or ton bags, meeting production capacity requirements of up to 850 bags/hour , helping companies achieve unmanned operations throughout the "packaging-palletizing-warehousing" process.
[Five core advantages: redefining the "efficiency and cost" of packaging and palletizing]
1. Say goodbye to the "human wave tactics" and reduce both safety and labor costs
Traditional palletizing tasks require workers to bend over and carry heavy objects for extended periods, creating high labor intensity and safety risks. By replacing manual labor with robotic systems, a single production line can eliminate 3-5 operators, reducing labor costs by over 200,000 yuan annually. Furthermore, the fully enclosed operation eliminates material dust and the potential for heavy objects to fall, transforming the employee work environment from one of "physical exertion" to one of "monitored maintenance," ensuring occupational health.
2. Efficient operation, accelerating production capacity
Leveraging the robot's precise motion control and intelligent scheduling system, palletizing speeds can reach up to 850 bags per hour, a 3-5 times increase compared to manual palletizing. The system automatically switches programs for different bag types and palletizing methods (pallets vs. ton bags), eliminating the need for downtime adjustments. This results in a more stable production rhythm and significantly shortens order delivery cycles.
3. Accurate to the millimeter, pallet uniformity increased by 95%
Manual palletizing is prone to unevenness, tilting, and falling, which not only affects transportation safety but also reduces storage space utilization. Robotic positioning technology achieves a drop point error of ≤±2mm for each package. Pallet stacking heights and arrangement conform to standardized requirements, improving both the appearance and stability of finished products and significantly enhancing customer satisfaction.
4. Small space can also "achieve great results" and flexibly adapt to production line needs
To address the pain points of some companies facing limited space and compact production lines, Zhonghaide has optimized its equipment layout, adopting an "integrated design + modular combination." This system reduces its footprint by 30% compared to traditional palletizing lines. Whether it's renovating a new workshop or upgrading an old production line, it can be quickly deployed without being picky about site, allowing it to flexibly integrate into various production scenarios.
5. Reduce costs throughout the entire life cycle, with a return on investment of only 1-2 years
In addition to saving labor costs, this system also stabilizes line efficiency, reduces accident rates, and reduces overall operating costs by over 40%. Based on a medium-sized production line, the payback period for equipment investment is shortened to 1-2 years, bringing long-term benefits to the company.
[Industry Application: From "Refractory Materials" to "Food", Intelligent Palletizing is Everywhere]
Refractory industry: 25kg alumina and magnesia carbon sand bags are automatically stacked into ton bags; replacing manual stacking in high-temperature and dusty environments, keeping workers away from the work site;
Building materials industry: 50kg cement additives and gypsum powder bags are neatly stacked on pallets for easy forklift transportation, increasing storage efficiency by 30%;
Chemical industry: Explosion-proof motor + anti-corrosion design, suitable for stacking flammable, explosive and corrosive materials, ensuring "zero risk" in production safety;
Food industry: Food-grade stainless steel material + clean gripper design ensures that the stacking process of flour, starch and other materials is pollution-free and meets food safety standards.
[Zhonghaide intelligent equipment makes "manufacturing" more "intelligent"]
From manual stacking to robotic precision operations , the Zhonghaide robotic packaging and palletizing system is more than just a piece of equipment; it's an accelerator for the transformation and upgrading of the manufacturing industry. With its core values of cost reduction, efficiency improvement, quality improvement, safety, and flexibility , it helps companies break free from the constraints of traditional production models and embrace the intelligent, highly efficient factories of the future.
Helping companies achieve "unmanned, standardized, and intelligent" packaging processes . If you're facing challenges with low palletizing efficiency and high labor costs, Zhonghaide Intelligent Equipment will provide you with a one-on-one customized solution , making palletizing less stressful, less labor-intensive, and more cost-effective !
Zhonghaide Automation——Using technology to reconstruct the production boundaries, so that every package of materials can be "stacking" in an orderly manner!
