In the production of silicon carbide honeycomb ceramics, incorrect material dosing, powder bridging, unstable batching precision and heavy workshop dust have long been persistent challenges for manufacturers. Qingdao Sihyde's SiC Honeycomb Ceramic Automatic Batching System features four core designs — "source-level scan-based error prevention, dual anti-bridging discharge, ±0.2% high-precision weighing, and sealed dust-free conveying" — to control quality at the source, boost efficiency and improve the production environment. The system supports recipe management and data traceability, meets the stringent requirements of high-end ceramics, and helps enterprises achieve intelligent upgrading.
Source-Level Error Prevention and Unpacking Dust Removal
Scan Verification for Error Prevention: The system adopts a ton-bag unpacking + manual scan verification mechanism; the unpacking door opens only when the barcode matches, eliminating incorrect or mixed material dosing at the source.
Pulse Reverse-Blow Dust Removal: The unpacking station is equipped with an independent bag filter using pulse reverse-blow to recover material, ensuring workshop dust emissions meet standards.
Raw Material Purification: Temporary storage silos are fitted with vibrators and screens to prevent clogging, and key materials are equipped with iron-removal devices to effectively improve raw material purity.
Storage and Smooth Discharge
Large-Capacity Multi-Silo Layout: The complete system adopts 26 storage silos in a 4-row layout, meeting the needs of multi-batch, multi-recipe production.
Dual Anti-Bridging Design: To address powder bridging, the silos use a dual design of pneumatic silo-wall vibrators + fluidization anti-bridging, ensuring continuous and stable discharge.
Intelligent Level Monitoring: Silos are equipped with high/low level alarms, making inventory status clear at a glance and facilitating production scheduling and management.
High-Precision Weighing and Batching
Staged Feeding Method: Using dual-screw variable-frequency feeding with coarse and fine staged dosing, combined with an independently supported weighing hopper to reduce vibration interference, weighing precision reaches ±0.2%.
Dual-Mode Scale Calibration: The system supports both automatic and manual scale calibration, with automatic calibration available at startup.
Self-Learning Optimization: Equipped with a self-learning algorithm that continuously optimizes batching consistency, meeting the stringent ratio requirements of high-end ceramic products.
Intelligent Control and Sealed Conveying
Dust-Free Sealed Conveying: After metering, materials are conveyed by positive-pressure bin pumps in a fully sealed manner, with no leakage or secondary contamination throughout the process.
Flexible Expansion Design: Pipelines are pre-fitted with expansion interfaces, and the control system has pre-set multi-line logic, facilitating future production line expansion.
Intelligent PLC Control: The core uses Siemens PLC control, supporting recipe management, data traceability and permission level management, with free switching between manual and automatic modes for easier operation and maintenance.
Application Industries and Scenarios
Silicon Carbide Honeycomb Ceramic Production
Suitable for silicon carbide honeycomb ceramic and high-end ceramic product manufacturers, meeting multi-batch, multi-recipe, high-precision batching requirements.
Can build a fully automatic batching workshop for the entire line, suitable for production scenarios with many types of powder materials and frequent product changeovers.
Suitable for manufacturers with high dust-control requirements for the workshop environment; the system design ensures dust emissions meet standards.
Frequently Asked Questions
Q1: How does the system prevent workers from dosing the wrong material?
A1: The system adopts a ton-bag unpacking + manual scan verification mechanism; the unpacking door opens only when the barcode matches, eliminating incorrect or mixed material dosing at the source.
Q2: Powder materials tend to bridge and fail to discharge. How does the system solve this?
A2: To address powder bridging, the silos use a dual design of pneumatic silo-wall vibrators + fluidization anti-bridging, effectively ensuring continuous and stable discharge.
Q3: What level of batching precision can be achieved?
A3: The system uses dual-screw variable-frequency feeding with coarse and fine staged dosing, combined with an independently supported weighing hopper to reduce vibration interference, achieving weighing precision of ±0.2%.
Conclusion
The SiC Honeycomb Ceramic Automatic Batching System addresses the real pain points of high-end ceramic production: using scan-based error prevention to eliminate incorrect material dosing at the source, dual anti-bridging to ensure continuous and stable discharge, ±0.2% high-precision weighing to ensure ratio quality, and sealed conveying to achieve dust-free production. Whether for multi-batch production, high-precision batching, or future production line expansion, the system can deliver long-term stable adaptation, making it a reliable choice for the intelligent upgrading of silicon carbide honeycomb ceramic enterprises.
