Sihyde’s automatic batching system can be customized according to production requirements. The entire process is divided into seven major stages, centrally coordinated by the master control system to form a closed-loop automated production line, minimizing manual intervention and improving production stability.
1. Feeding Stage
During the feeding stage, materials are automatically loaded and pre-processed.
l Core components include multiple types of feeding equipment, material pre-treatment assemblies, and dust suppression systems.
l This stage offers key advantages such as adaptability to various material forms, enclosed dust-free conveying, impurity removal, and stable feeding performance.
2. Storage Stage
The storage stage enables automatic material storage and intelligent monitoring to ensure continuous supply.
l Core components consist of customized storage silos, silo auxiliary components, and level monitoring systems.
l Key advantages include prevention of powder bridging, visualized material levels, and automatic alerts for low or full materials, guaranteeing production continuity.
3. Batching Stage
As a critical process in the production line, the batching stage performs automatic weighing and formulation proportioning.
l Core components include batching scales, feeding equipment, and a batching control system.
l The main advantages are high-precision weighing, precise feeding speed control, automatic storage of multiple recipes, and consistent product quality.
4. Mixing Stage
The mixing stage provides fully automatic uniform blending.
l Core components are specialized mixers, inlet/outlet devices, and a mixing control module.
l Benefits include uniform mixing, fast speed, adjustable mixing time, and adaptability to powders, liquid-powder mixtures, pastes, and other material types.
5. Conveying Stage
During the conveying stage, materials are automatically transferred between processes.
l Core components include conveying equipment, steering/lifting components, and anti-blocking devices.
l This stage ensures enclosed dust-free conveying, multi-directional transport, anti-blocking alerts, and leak-free smooth connection.
6. Packaging Stage
The packaging stage automatically weighs, seals, and packages finished products.
l Core components are packaging machines, weighing components, sealing devices, and conveyor tables.
l Advantages include a wide range of packaging specifications, precise weighing, and stable packaging speed.
7. Palletizing Stage
The palletizing stage automatically stacks finished products for warehousing.
l Core components consist of automatic palletizers, pallet dispensers, conveyor lines, and a control system.
l Key benefits are neat and standardized stacking, significant reduction of labor intensity, and improved warehousing efficiency.
Master Control System
The master control system provides centralized intelligent control over the entire process, ensuring coordinated operation of the production line.
l Core components include a central control cabinet, human-machine interface (HMI), data management system, and safety protection system.
l Advantages are full-process linkage, easy fault diagnosis, traceable production, and suitability for hazardous environments.
Conclusion
Sihyde’s fully automatic batching system seamlessly integrates feeding, storage, batching, mixing, conveying, packaging, and palletizing. With precision, intelligence, environmental protection, and high efficiency, it solves traditional manual batching problems such as large errors and low efficiency. This automatic batching solution can be flexibly customized according to material characteristics and production needs, meeting the actual requirements of large-scale production. It is an ideal choice for upgrading to automation in modern industrial batching.
