In the production of monolithic refractories such as blasting sand and quartz sand, traditional manual batching faces challenges like large ratio errors, cumbersome order change processes, low workshop space utilization, low production efficiency, and untraceable production data. Meanwhile, the demand for multi-variety, small-batch orders makes traditional batching methods unable to meet the requirements for capacity and quality upgrades. Qingdao Sihyde has accordingly launched the Floor-Standing 10-Bin Automatic Batching System, which replaces rough manual batching with an intelligent, modular design, helping the refractory industry achieve automatic batching upgrades.
Core Functional Modules
The Floor-Standing 10-Bin Automatic Batching System adopts a modular design and consists of four main modules: independent storage, feeding & weighing, intelligent control, and energy-saving layout.
1. Independent Storage Module
Core Configuration: 10 independent storage bins
Features: Stores various refractory raw materials like blasting sand and quartz sand separately without cross-contamination; with the formula management system of the floorstanding automatic batching system, it allows oneclick switching among ≥10 production recipes without equipment adjustment, perfectly adapting to smallbatch and multiorder production.
2. Precise Feeding & Weighing Module
Core Configuration: Coarse feeding + fine feeding mechanism + highprecision weighing module
Features: Adopts a threestage material control mode – coarse feeding for fast material loading to improve efficiency, fine feeding for microsupplement to calibrate the ratio, with automatic switching of feeding speed. Relying on ≤±0.5% high batching accuracy, it eliminates manual batching deviations at the source and stabilizes product pass rate.
3. Intelligent Control & Traceability Module
Core Configuration: PLC central controller + HMI touch screen
Features: The operator can start the entire batching process with oneclick recipe retrieval – simple and easy to operate; automatically records the weight of each batch, production time, and recipe parameters. Data can be stored and exported, enabling fullprocess traceability of production.
4. FloorStanding EnergySaving Layout Module
Core Configuration: Twofloor structure – material storage on the second floor, production downstairs
Features: Uses gravity for selfflowing material discharge, requiring no additional conveying power, saving 30% electricity compared to traditional batching systems; workshop space utilization is increased by 60%. An electric hoist + mobile discharge trolley replaces manual handling, achieving manmaterial separation. Reserved expansion interfaces can meet future capacity expansion and process upgrading needs.
Industry Application Scenarios
The FloorStanding 10Bin Automatic Batching System is designed specifically for monolithic refractories, blasting sand, quartz sand, and other batching scenarios, while also adapting to multivariety, smallbatch production. The equipment can be used as an independent unit or integrated with frontend and backend production lines. It can replace more than 5 manual positions and increase production efficiency by over 40%, solving product quality instability caused by human error while significantly reducing labor and floor space costs.
Conclusion
Qingdao Sihyde’s FloorStanding Automatic Batching System features highprecision material control, energy saving, space saving, and intelligent traceability as its core highlights. Its modular design supports customized bin quantity, accuracy, and layout schemes, achieving fullprocess automation and providing manufacturers with a complete batching solution that reduces costs and increases efficiency.
