In the production of high-end crucibles and shaped refractories, manufacturers commonly face challenges such as large batching accuracy fluctuations, low efficiency in multi-recipe switching, difficulty in dust pollution control, and over-reliance on manual labor. Sihyde Crucible Batching System, deeply customized for this field, provides an automated solution integrating high-precision metering, multibin modular flexible batching, and fully enclosed dust collection. This system significantly improves product qualification rates and creates a green, intelligent modern production model.
High-Precision Combined Metering Module
l Metering Principle: Adopts a combined scheme of "variablefrequency screw feeding (powders) + high/lowspeed vibration feeding (aggregates) + mobile metering trolley (dynamic weighing) + dedicated liquid metering unit", realizing fullprocess closedloop control from coarse feeding to fine trimming.
l Accuracy Guarantee: Metering accuracy far exceeds conventional industry standards, directly determining the density of crucibles and the qualification rate of refractory finished products, eliminating quality fluctuations at the source.
l Solid & Liquid Dual Metering: The system supports simultaneous precise proportioning of solid raw materials and liquid raw materials, meeting the complex process requirements for multiple material forms in shaped refractories.
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Modular Bins and Intelligent Control System
l Recipe Compatibility: Equipped with 21 modular bins (including stainless steel powder bins, dedicated aggregate bins, and corrosionresistant liquid tanks), adapted for classified storage of multiple material types to meet complex recipe needs.
l OneClick Switching: Relying on the PLC control system with prestored production recipes, no manual debugging is required – one click switches between different recipes, thoroughly solving the issues of order blocking and low efficiency in multivariety, smallbatch production.
l Full Traceability: Industrial PLC + HMI touch screen enables oneclick start for fully automated processes; production data (recipes, weights, batch numbers, etc.) are traceable and exportable, with automatic fault alarms, supporting standardized management.
Fully Enclosed Dust Control and EcoFriendly Conveying Module
l Dust Control: Adopts fully enclosed conveying modes including bucket elevators, screws, and belt conveyors, with highefficiency dust collection devices installed at key dust points – ensuring no material leakage and no dust spillage throughout the entire process.
l Environmental Compliance: The system replaces the highfrequency operations of multiple manual workers; dust concentration fully meets environmental protection standards, completely eliminating the "dirty, tiring, and messy" working environment of traditional production workshops.
l Material & Maintenance: All parts in contact with materials are made of highquality stainless steel, corrosionresistant and easy to clean; the modular design facilitates daily maintenance, and longterm operating costs remain low.
