To maintain the long-term reliability and accuracy of this equipment, structured maintenance cycles (scheduled upkeep designed to extend equipment lifespan, sustain operational efficiency, and ensure consistent performance) are indispensable. Below is a detailed breakdown of maintenance practices tailored for Sihyde’s automatic batching system:
1. Daily Maintenance (Per Shift/Daily) — Routine Checks
Daily maintenance focuses on basic upkeep (similar to daily equipment care), with the goal of "keeping equipment clean and confirming normal operation":
Wipe key components (feed inlets, weighing hoppers, conveyors) with dry cloths to prevent material buildup or clogs; dust electrical parts (Sihyde control cabinets, motors) to support proper ventilation.
Before starting the system, check for leaks in hoppers, pipes, and valves; during operation, listen for unusual noises (e.g., uneven motor sounds) and review system status indicators.
Perform zero calibration (verify empty-scale readings are within acceptable limits) daily to avoid minor sensor deviations.
2. Regular Maintenance (Weekly/Monthly) — Preventative Care
This periodic check (a targeted equipment review) focuses on critical components:
Weekly: Use compressed air to clear dust from Sihyde control cabinet interiors; apply lubricant to moving parts (bearings, chains) to reduce friction.
Monthly: Adjust conveyor belt tension (to avoid slipping or excessive wear); inspect Sihyde weighing sensors (for damage or corrosion) and wiring connections; conduct weight verification (confirm accuracy across load ranges using standard weights).
3. Comprehensive Maintenance (Quarterly/Annual) — In-Depth Upkeep
This detailed service (performed by trained staff, often during planned downtime) aims to "address underlying issues and maintain performance":
Quarterly: Test Sihyde valves (for smooth operation and tight seals); clean transfer pumps; back up system control settings.
Annual: Inspect Sihyde system components for wear (replace parts as needed); protect material-contact surfaces from corrosion; recheck the system’s overall batching accuracy.
Adapting Maintenance Cycles
Adjust intervals based on usage: Shorten cycles for dusty or high-moisture environments (Sihyde recommends daily cleaning twice per shift); increase hygiene checks for food/pharmaceutical applications.
In short, Sihyde automatic batching system’s maintenance cycles create a structured care plan — consistent follow-through helps ensure long-term, reliable operation.
