Furnace lining batching has long faced challenges such as powder blockage, inaccurate proportions, dust leakage, and difficulties in handling resin, which directly impact product quality and production efficiency. Sihyde focuses on the real needs of customers, creating a fully automated batching system that ensures stable supply from the source, precise control throughout the process, while prioritizing safety, environmental protection, and ease of use—offering a one-stop solution to the industry’s batching problems.
Stable Material Supply: More Reliable Feeding, Smoother Discharge
The system is equipped with three main storage units: powder silo, powder feeding hopper, and aggregate silo, targeting issues such as blockages, impurities, and moisture.
l Powder Silo: Airtight and dry to prevent caking, avoiding bridging and wall adhesion. An integrated level indicator provides high and low level alerts, facilitating timely material replenishment.
l Powder Feeding Hopper: Sealed to prevent dust leakage and equipped with a built-in filter screen, along with dual permanent magnet iron removal rods, to filter impurities and adsorb iron filings, ensuring batching quality from the source.
l Aggregate Silo: Equipped with a vibration motor to ensure uniform discharge, eliminating accumulation and blockages. It offers precise material control and adapts to the discharge needs of various aggregates.
Practicality First: Easy Operation and Maintenance, Improved Quality and Efficiency
Sihyde's system leverages practical design to enhance production continuity, meeting the demands of customer sites.
l Accurate Metering: The metering trolley is equipped with high-precision weighing sensors, ensuring minimal batching errors. It uses a geared motor with vibration-assisted discharge, achieving clean, residue-free discharge with higher efficiency.
l Special Material Adaptation: The resin handling system is equipped with heating rods and heat tracing tape to prevent solidification and clogging, ensuring more stable conveying and metering of high-viscosity materials.
l Full-Process Environmental Protection: The main dust collection system efficiently captures dust generated during production, ensuring a clean workshop, compliant operations, and protecting the health of operating personnel.
Conclusion
Sihyde’s automatic batching system for furnace lining puts stable supply, precise proportioning, and safety and environmental protection into practice: storage prevents blockages and removes impurities to stabilize quality; conveying and metering control errors; mixing ensures uniformity; special materials are handled with dedicated systems; and dust prevention is implemented throughout the entire process. This effectively enhances the consistency of furnace lining products and production efficiency, making it a reliable choice for upgrading batching processes in the industry.
