In the production of ceramic permeable bricks, problems such as powder easily absorbing moisture and caking, clay often sticking and blocking the hopper, inaccurate color ratio, and slow changeover for multiple varieties have always troubled enterprises. Sihyde's automatic batching production line for ceramic permeable bricks adopts a fully sealed moisture-proof conveying and special anti-blocking discharge design, combined with a precise weighing module fortrace amounts materials and a microcomputer fully automatic control system, to solve the problems of "blocking, leakage, inaccuracy, slowness" from the source, helping to achieve clean, stable, and efficient large-scale production.
Pain Point 1: Powder absorbs moisture and cakes, conveying is easily blocked, and there is a lot of dust in the environment.
The raw materials used in the production of ceramic permeable bricks, such as feldspar powder, quartz powder, clay, etc., are extremely fine and prone to absorbing moisture and caking in humid environments, causing frequent blockages in traditional production lines. At the same time, dust spillage during open conveying seriously affects the workshop environment and workers' health.
Sihyde production line solution:
Fully sealed design for batching conveying + moisture-proof and dehumidification device: The entire process from feeding to conveying is sealed, and special dehumidification equipment is configured to prevent powder from absorbing moisture and caking at the source, eliminate dust spillage, and ensure a clean production environment.
Long-distance sealed pneumatic conveying system: Powder is conveyed through pipelines in a sealed manner, which can flexibly adapt to compact workshop layouts, avoiding intermediate contamination or moisture absorption of materials.
Pain Point 2: Materials like clay easily adhere, causing difficulty in discharging and poor batching accuracy.
Clay-like raw materials easily adhere to the inner wall of the silo, leading to unsmooth discharging and uncontrolled metering, directly affecting the aggregate ratio and permeability stability of permeable bricks. Traditional equipment has weak processing capacity for such materials, resulting in a high rejection rate.
Sihyde production line solution:
Special anti-blocking discharge device + dual-screw variable frequency metering system: The conveying structure is optimized for sticky materials to ensure smooth discharge without adhesion; combined with dual-screw variable frequency control, the highest accuracyfor powder weighing reaches ±0.5%.
Graded precise weighing process: Basic raw materials are metered separately from auxiliary materials such as colorants and fluxes toavoid mutual interference, ensuring highly consistent ratio for each batch.
Pain Point 3: Inaccurate ratio of micro colorants, causing serious color difference in products.
The decorative layer of ceramic permeable bricks is extremely sensitive to the amount of colorant added; an error exceeding 10 grams can lead to obvious color differences in the entire batch of products. Ordinary batching lines struggle to stably control the accuracy of micro materials.
Sihyde production line solution:
Precise weighing module for micro colorants: Specifically designed for micro materials like colorants, with a minimum weighing accuracy of ±10g, ensuring uniform color and batch-to-batch consistency of permeable bricks.
Fine powder processing technology: Even for high-value or easily airborne micro powders, it achieves stable, repeatable addition, reducing waste.
Pain Point 4: Slow changeover for multi-variety, small-batch production.
Due to changing market demands, the production of permeable bricks often requires rapid switching between formulas with different colors and different permeability coefficients. Traditional batching lines require time-consuming and labor-intensive cleaning and parameter adjustment when changing varieties, affecting delivery efficiency.
Sihyde production line solution:
Microcomputer fully automatic control system: Supports storing hundreds of formulas; one-click recall during changeover, the system automatically matches metering parameters and conveying paths, significantly reducing changeover time.
Full traceability of production data: Automatically records batching data for each batch,facilitating quality analysis and process optimization, meeting lean production management requirements.
