The production quality of sliding nozzle precast parts hinges on precise and efficient raw material batching. SIHYDE Automation Equipment Co., Ltd.'s sliding nozzle precast component batching production line has been successfully delivered to a Jiangsu refractory materials enterprise, providing the industry with a reliable automated batching solution. Available in 12-bin and 10-bin configurations, the line accommodates materials like powders and aggregates. Through multi-system coordination, it achieves full automation from raw material storage to quantitative distribution, helping enterprises streamline critical production stages.
Production Support Balancing Precision and Safety
As core supporting equipment in the production process, SIHYDE Automation's sliding nozzle precast component batching line ensures product consistency through precise batching while enhancing production efficiency and reducing reliance on manual labor. The line features hard-wired interlocking with customer-provided mixers. When the mixer is running or full, discharge from the buffer tank is automatically prohibited, preventing overflow accidents at the source and ensuring coordinated safety across upstream and downstream processes. In actual production, this line not only effectively reduces errors caused by manual operation but also minimizes material waste through precise formula execution. It provides robust support for enterprises to control production costs and improve product yield rates.
Multiple Core Advantages Deliver Reliable Performance
SIHYDE Automation's batching line showcases technical prowess through meticulous design. The feeding system employs variable frequency control for dual-stage coarse and fine dosing. Paired with Toledo pressure sensors, it maintains weighing accuracy within ±0.5%, ensuring visualizable and monitorable ratio precision. Addressing industry challenges like powder bridging and blockages, the line integrates multiple arch-breaking measures—including air discs and vibrating motors—to ensure smooth material flow. For environmental protection, materials are conveyed in fully enclosed systems paired with standalone cartridge dust collectors or centralized dust extraction systems, effectively minimizing dust emissions and safeguarding workshop environments.
Intelligent and Convenient Automation Upgrade Highlights
The production line features a Siemens PLC and 12-inch touchscreen control system, supporting storage, recall, and modification of over 40 recipes. Operators simply select the product model, and the system automatically calculates required materials and issues batching instructions, significantly reducing operational complexity. Additionally, the system features hierarchical permission management, audible/visual fault alarms, and data logging/printing capabilities. It outputs packaging labels containing QR codes, batch numbers, and other information to meet enterprise traceability requirements. The entire machine strictly adheres to industrial safety standards, with control cabinets achieving IP54 protection rating and metal structures reliably grounded, providing comprehensive safety assurance for on-site operations. Its stable performance and intelligent design make it the preferred choice for automation upgrades in refractory material enterprises.
Addressing practical application needs, SIHYDE Automation's sliding nozzle precast component batching line delivers core characteristics of precise proportioning, safe coordination, and intelligent convenience. This provides refractory material enterprises with automation solutions tailored to production scenarios. Whether through flexible multi-bin configuration, dual emphasis on precision and environmental protection, or an intelligent operating experience, it demonstrates deep understanding of industry pain points and pragmatic technological implementation. The deployment of this production line not only enables partner enterprises to achieve simultaneous improvements in production efficiency and product quality but also establishes a practical reference model for industry automation upgrades. It continues to provide stable and reliable technical support for refractory material production processes.
