The skateboard water spout automatic batching line is an automated production line specifically designed for the production of skateboard water spout components. Here's a simplified process:
1. Raw material preparation
- Plastic particles: According to product requirements, choose suitable plastic particles, such as PC, ABS, etc.
- Carbon Fiber: Used to enhance product strength and wear resistance.
- Anti-aging agents,Anti-UV agentand other additives: improve the service life of the product.
2. Automatic batching system
- Raw material drying: Plastic particles are dried using drying equipment to remove moisture.
- Automatic weighing: Plastic particles, carbon fibers and additives are automatically weighed according to the recipe.
- Mixing: Place the weighed ingredients into the mixing equipment and mix thoroughly.
3. Injection molding
- Heating: The mixed raw material is fed into the barrel of the injection molding machine and heated to a molten state.
- Injection Molding: Under the action of an injection molding machine, molten raw materials are injected into the mold.
- Pressure Hold: Maintain a certain pressure to allow the raw material to fill the mold adequately.
- Cooling: Wait for the product inside the mold to cool and solidify.
- Mold Opening: Open the mold and remove the finished product.
4. Automated inspection and packaging
- Inspection: Use visual inspection equipment to test the appearance, size, etc. of the product to ensure that the product is qualified.
- Print: Print information such as logos, dates, etc. on qualified products.
- Automatic packaging: Products that pass the test will be automatically packaged, such as:Heat shrink wrap, vacuum packaging, etc.
5. Finished products are put into storage
- Place the packaged products in the designated storage location and wait for shipment.
6. Scrap recycling
- Sort and recycle waste and non-conforming products generated during the production process and reuse them.
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The whole production line adoptsAutomated control system, to realize the automation, informatization and intelligence of the production process. The following are the main equipment of the production line:
1. Drying equipment: used for drying raw materials.
2. AutomaticWeighing equipment: Achieve accurate measurement of raw materials.
3. Mixing Equipment: Ensure that the ingredients are well mixed.
4. Injection Molding Machine: Complete the injection molding of the product.
5. Visual inspection equipment: Inspect product appearance, size, etc.
6. Printing equipment: print logos, dates, and other information on the product.
7. Automatic packaging equipment: realize the automatic packaging of products.
8. Automation control system: integrate various equipment to realize the automation, informatization and intelligence of the production process.
Through the above process, the skateboard water port automatic batching production line can produce qualified products efficiently and stably.