Automatic batching production line is an important production equipment in chemical, building materials and other industries, in order to ensure the stable operation of the production line and product quality, daily maintenance is crucial. Here are some recommended daily maintenance measures:
1. Check the batching accuracy: Regularly check the batching accuracy of the automatic batching production line to ensure that the ratio of various raw materials is accurate. If necessary, adjust the equipment parameters to restore batching accuracy.
2. Clean the equipment: Keep the equipment clean and regularly clean the hopper, conveyor belt, sensors, and other parts of the residue and dust. Cleaning the equipment prevents material clogging and ensures proper operation.
3. Check the lubrication: There are many moving parts in the automatic batching production line, such as bearings, gears, etc., and the lubrication of these parts needs to be checked regularly. Timely replenish or replace lubricating oil and grease to reduce wear and extend service life.
4. Check fasteners: Regularly inspect the fasteners of the automatic batching line, such as screws, nuts, etc., to ensure they are strong and reliable. Loose fasteners can lead to equipment failure or reduced dosing accuracy.
5. Check the electrical system: Regularly check the electrical system of the automatic batching production line, including cables, plugs, switches, buttons, etc., to ensure that it is securely connected, free of damage, and functioning normally. For the control system, it is also checkedprogrammer, sensors, touch screens and other equipment operating status.
6. Check the operating status of the equipment: Regularly observe the operating status of the equipment, such as operating sound, temperature, vibration, etc., and stop the machine in time to find out the cause and deal with any abnormal situations.
7. Regular equipment debugging: According to the use of the equipment, regularly debug the equipment to ensure that the parameters of the equipment meet the production requirements.
8. Train operators: Strengthen the training of operators to make them proficient in the use and maintenance knowledge of equipment, and improve the operator's awareness of equipment maintenance.
9. Establish equipment maintenance records: Establish an equipment maintenance record system, and record in detail the maintenance time, content, replaced parts and other information of the equipment, so as to track and analyze the maintenance status of the equipment.
10. Conduct regular comprehensive inspection and maintenance of the equipment: Every once in a while, conduct comprehensive inspection and maintenance of the equipment, including checking the wear and tear of various parts of the equipment, replacing damaged parts, and ensuring that the equipment is in good operating condition.
Through the above measures, the normal operation of the automatic batching production line can be effectively ensured, production efficiency can be improved, failure rate can be reduced, and the service life of equipment can be extended.
