In the production of shaped refractory materials such as furnace floors, magnesia-carbon bricks, corundum bricks, and lightweight mullite bricks, precise, efficient, and stable batching is crucial for product quality and production efficiency. Faced with a wide variety of materials with varying characteristics (aggregates, powders, liquids, etc.), traditional batching methods often face challenges such as insufficient precision, low efficiency, and dust pollution.
Qingdao Zhonghaide Automation Equipment Co., Ltd., deeply engaged in the field of automated batching, deeply understands the special needs of refractory production. We provide highly customized solutions for multi-bin batching and multi-mixer automated batching production lines, injecting powerful momentum into the production of furnace floors and various types of shaped refractory materials!
1. Precise ingredients, the cornerstone of quality:
Specially designed for optimized refractory material properties, it can achieve high-precision weighing of various materials such as aggregates, powders, liquids, etc.
The weighing accuracy can reach a high level (≤0.5%), providing strong support for the uniformity and consistency of product ingredients.
2. Flexible design, worry-free production capacity:
The design is completely customized according to your specific needs, with flexible configuration of the number of silos, mixer type and overall layout.
The solution design covers a wide range of production capacity requirements (10,000-20,000 tons/year) to meet the production goals of enterprises of different sizes.
3. Intelligent feeding, smooth operation:
The system intelligently schedules the start and stop, speed and duration of each feeding unit based on preset or dynamically adjusted production formulas.
Upstream feeding and downstream batching, mixing or packaging processes are closely coordinated, and material flow is as smooth as flowing water, without breakpoints or waiting.
4. Dust control and clean production:
Special attention is paid to dust prevention and dust-free design, which effectively solves the dust problem during powder transportation and weighing, improves the workshop environment, protects the health of employees, and complies with environmental protection requirements.
5. Easily handle complex powders:
We have accumulated rich experience in handling special powders in refractory materials that are prone to dusting, moisture absorption, and bridging, and have formed unique process methods to ensure smooth transportation and accurate measurement.
6. System integration, collaborative and efficient:
It can be equipped with various types of mixing equipment to achieve seamless connection between batching and mixing.
It supports integration with robotic intelligent equipment to achieve automatic transfer, palletizing, sorting and warehousing of mixed materials, creating a truly intelligent production line backend.
Why choose Zhonghaide?
▎ Pre-sales – Be your advisor for “intelligent manufacturing transformation”
Provide process feasibility analysis, solution optimization suggestions, and help you make decisions with a professional perspective;
Open case references and technical Q&A, transparent communication, and avoidance of implementation risks.
▎ Sales – Seamless connection and full control
Active collaboration in design, manufacturing, and transportation, and strict quality inspection to ensure that equipment leaves the factory in good condition;
Cooperate throughout the installation and debugging process to ensure seamless integration of equipment and production lines.
▎ After-sales service – lifelong technical support
Lifetime technical support and priority supply of spare parts ensure lifetime protection of your equipment.
